Hollow Zn1-xCo2-yNixFeyO4 spinel via multi-metal ion doping: ultralight and broadband microwave absorber
Abstract
Hollow architectures offer significant advantages in achieving simultaneous weight reduction and efficient electromagnetic (EM) wave absorption; however, their practical application is often constrained by inherent structural limitations. In this study, Zn1-xCo2-yNixFeyO4 composites were synthesized through an integrated self-sacrificing templating and ion-doping approach. Specifically, mixed zeolitic imidazolate frameworks (ZIFs) were utilized as sacrificial templates to fabricate hollow dodecahedral nanocages. Subsequent ion doping was facilitated by the chelating effect of tannic acid, followed by oxidative annealing in a tube furnace. Interestingly, the introduction of hetero-metal ions disturbed the original spinel lattice structure, leading to the extensive precipitation of a secondary ZnO phase. This spontaneous phase separation generated a high density of heterogeneous interfaces, which significantly enhanced interfacial polarization and thereby improved overall EM wave attenuation performance. These structural and compositional features enable the material to exhibit excellent microwave absorption capabilities even at low filler loadings. The hollow architecture not only reduces the intrinsic density of spinel ferrites but also extends the effective absorption bandwidth by optimizing impedance matching characteristics. As a result, a minimum reflection loss of -57.6 dB and an effective absorption bandwidth of 10.27 GHz were achieved with a filler content as low as 30 wt.%. This work presents a new strategy for the rational design of high-performance EM absorbers through the synergistic optimization of structural architecture and compositional modulation.
Keywords
INTRODUCTION
Driven by advancements in wireless communication - most notably the large-scale deployment of 5G networks and Internet of Things (IoT) technologies - a growing diversity of smart devices has emerged, significantly enhancing daily convenience[1-6]. However, the intrinsic electromagnetic (EM) emissions of these systems give rise to EM pollution, which can undermine the operational integrity of precision instruments and impose non-negligible risks to human health. Accordingly, the rational design of EM metasurfaces and the microscale engineering of the effective attenuation properties of EM-absorbing materials are widely acknowledged as effective strategies for mitigating such pollution[7-10]. It is worth noting that the fabrication of metasurfaces typically depends on emerging technologies such as three-dimensional printing and machine learning, making their areal cost per square foot prohibitive for large-scale implementation. Consequently, the microscale modulation of the EM dissipation characteristics of composite powders has become the dominant approach for developing next-generation microwave-absorbing materials[11-14]. Unfortunately, most existing particulate systems are now approaching the theoretical limit defined by the Rozanov bound, thus failing to meet the stringent bandwidth requirements of contemporary applications[15].
In recent years, metal-organic frameworks (MOFs) and their derivatives have been the subject of extensive investigation as EM wave-absorbing media, courtesy of their precisely tunable chemical compositions, hierarchically porous architectures, and diverse micro-morphologies[16-19]. Specifically, mixed-metal oxides derived from polymetallic MOFs allow atom-level engineering of crystal structures through deliberate selection and stoichiometric adjustment of constituent metal ions, thereby enabling straightforward control over dielectric parameters. Notably, the ultra-dense atomic packing inherent to the spinel lattice confers a significantly reduced formation energy during low-temperature oxidative pyrolysis of polymetallic MOFs under ambient air conditions. This makes the spinel phase a thermodynamically favorable and structurally robust matrix for EM absorption[20]. However, akin to conventional ferrite-type absorbers, the high mass fraction typically required to achieve sufficient attenuation has long posed a barrier to practical implementation. Furthermore, oxide ceramics typically exhibit moderate dielectric constants and limited dielectric loss, which constrains their ability to achieve strong and broadband absorption within targeted spectral windows[21]. To bypass the Snock limit and achieve pronounced EM dissipation in the mid-to-high gigahertz range, growing attention has been devoted to the construction of spinel/carbon heterostructures[22,23]. Within these architectures, the unavoidable cation/anion site disorder intrinsic to the spinel lattice, together with high-density dislocations, grain boundaries, and sub-grain boundaries generated during pyrolysis, provides abundant polarization and relaxation centers. These centers can be strategically leveraged to modulate EM attenuation[24]. Correspondingly, indirectly tuning the dielectric and magnetic properties of spinel-based absorbers through low-temperature pyrolysis of MOFs with tailored metal nodes constitutes an effective approach to reducing the minimum reflection loss (RLmin). Post-synthetic etching and ion-exchange protocols that induce spinel frameworks incorporating mesoporous and macroporous hierarchies further serve as powerful tools for impedance engineering[25,26]. While extensive research efforts have focused on reducing the mass loading of spinel-based absorbers to enhance impedance matching, the synergistic effect of ionic doping and microstructural design on EM performance remains largely underexplored.
Herein, a systematic strategy combining architectural engineering with compositional regulation was developed to synthesize the Zn1-xCo2-yNixFeyO4 composite. Hollow rhombic dodecahedral cages (ZnCo-RDC) were fabricated using bimetallic MOF ZnCo-zeolitic imidazolate frameworks (ZIFs) as the sacrificial template and tannic acid (TA) as the etchant. TA played dual core roles in this process. First, it enabled conformal etching through its weak acidity and coordination protection effect, gradually hollowing the interior while preserving the intact rhombic dodecahedral morphology, thus constructing a well-defined hollow structure. Second, the abundant phenolic hydroxyl groups in TA molecules formed strong chelation with metal ions, providing active sites for the subsequent uniform doping of Fe3+ and Ni2+. Based on this etching-chelation synergistic mechanism, TA, Fe3+ and Ni2+ were quantitatively incorporated into the material framework, achieving precise modulation of the EM transmission properties. Following calcination at 550 °C in ambient air, a phase-pure spinel structure was obtained. At a filler loading of 30 wt.%, the optimally modified Zn1-xCo2-yNixFeyO4 composite achieves a RLmin of -57.6 dB, with a corresponding effective absorption bandwidth (EAB) as wide as 10.27 GHz. Notably, this bandwidth range fully covers the entire X-band (8~12 GHz) and Ku-band (12~18 GHz). These enhanced microwave absorption properties are attributed to the synergistic effects of the hollow architecture, abundant heterointerfaces, and multi-cation doping. This study not only proposes a simple and scalable method for addressing the intrinsic bandwidth limitations of powder-based absorbers but also highlights the pivotal role of microscale ionic substitution in tuning EM transport behavior. The findings contribute to bridging the gap between microscopic property control and macroscopic device integration, while the facile synthesis approach offers a viable route for the practical application of microwave-absorbing materials in real-world far-field scenarios.
EXPERIMENTAL
Materials
Zinc nitrate hexahydrate [Zn(NO3)2·6H2O], methanol, and nickel chloride hexahydrate (NiCl2·6H2O) were purchased from Guangdong Guanghua Technology Co., Ltd. (Guangdong, China); ferric chloride hexahydrate (FeCl3·6H2O) and cobalt nitrate hexahydrate [Co(NO3)2·6H2O] were purchased from Shanghai McLean Biochemical Technology Co., Ltd. (Shanghai, China); TA and 2-methylimidazole (2-Melm) were purchased from Shanghai Aladdin Biochemical Technology Co., Ltd. (Shanghai, China).
Preparation of ZnCo-ZIFs
A total of 1.15 g of Co(NO3)2·6H2O and 1.18 g of Zn(NO3)2·6H2O were co-dissolved in 50 mL of methanol. This metal salt solution was then slowly added dropwise to 50 mL of a methanol solution containing 2.87 g of 2-Melm, and the reaction mixture was continuously stirred at room temperature for 40 min. After allowing the reaction system to stand undisturbed for 24 h, the product was collected by centrifugation, washed thoroughly with ethanol multiple times to remove residual impurities, and finally dried to yield the ZnCo-ZIFs.
Preparation of ZnCo-RDC
A total of 20 mg of the as-synthesized ZnCo-ZIFs was accurately weighed and dispersed in 10 mL of ethanol. The resulting dispersion was then carefully added to 100 mL of a 1 mg/mL TA solution, in which the solvent was a 1:1 (v/v) ethanol-water mixture. After stirring the mixture at room temperature for 10 min, unreacted TA was removed by washing with ethanol. Following drying, ZnCo-RDC was successfully obtained.
Preparation of ZnCoFeNi-RDC
For the ion doping experiment, 5.4 mg of FeCl3·6H2O and 4.7 mg of NiCl2·6H2O were dissolved in 40 mL of deionized water. The solution was vigorously stirred to ensure the formation of a homogeneous metal ion mixture. This mixture was then slowly added dropwise into 60 mL of a 1 mg/mL TA-ZnCo ethanol dispersion, and the reaction mixture was continuously stirred for 3 h. After completion of the reaction, the product was washed multiple times with ethanol and then dried, yielding the iron-nickel double ion-doped precursor (ZnCoFeNi-RDC). When using only a single metal salt for doping, the corresponding single metal-doped precursors, such as ZnCoFe-RDC or ZnCoNi-RDC, can be synthesized following a similar procedure.
Preparation of Zn1-xCo2-yNixFeyO4
The as-prepared ZnCoFeNi-RDC precursor was loaded into a tube furnace and subjected to annealing treatment in an oxygen atmosphere. The heating protocol was meticulously designed as follows: the temperature was ramped up to 200 °C at a controlled rate of 2 °C/min and held at this temperature for 1 h; it was then further increased to 550 °C at the same rate and maintained for 2 h. Upon completion of the annealing process, the sample was allowed to cool spontaneously to room temperature, ultimately yielding Zn1-xCo2-yNixFeyO4. Figure 1 illustrates the synthesis process of Zn1-xCo2NixFeyO4.
RESULTS AND DISCUSSION
Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) images of the corresponding precursors are presented in Supplementary Figures 1-8, demonstrating that ZnCo-ZIFs evolved into hollow and structurally stable dodecahedral nanocages following TA etching (detailed parameters of the characterization instruments are provided in the Supplementary Materials). Furthermore, the overall morphology remained largely unchanged during the subsequent annealing process, as evidenced by the representative micrographs in Figure 2A-D. High-resolution SEM images [Figure 2E-H] further reveal that the annealed material exhibits a multiphase coexistence state, with nanoparticles precipitated on the matrix surface. TEM characterization [Figure 2I] verified that the sample maintained a well-preserved hollow framework. Notably, subsequent to the doping treatment, new nanoparticles were observed on the inner surface of the shell cavity [Figure 2J-L]. Figure 2M displays a high-resolution TEM (HRTEM) micrograph where the lattice fringes of ZnCo2O4 nanocrystals are distinctly resolved. Fast-Fourier-transform (FFT) indexing confirms an interplanar spacing of 0.246 nm, which matches the d-spacing of the (311) plane in spinel-structured ZnCo2O4. Comparative HRTEM analyses of Zn1-xCo2NixO4, ZnCo2-yFeyO4 and Zn1-xCo2-yNixFeyO4 [Figure 2N-P, Supplementary Figure 9] reveal a systematic lattice contraction: the (311) interplanar spacing decreases from 0.246 to 0.224, 0.226 and 0.224 nm, respectively. This contraction arises from the substitution of smaller Fe3+ and Ni2+ cations for larger Co3+ and Zn2+ ions. In addition, lattice fringes with spacings of 0.250, 0.252, and 0.247 nm were observed, respectively, corresponding to the (101) crystal plane of hexagonal zinc oxide. This observation confirms the precipitation of the secondary zinc oxide phase during the doping process. This observation confirms the exsolution of a secondary ZnO phase during the doping process. High-resolution energy-dispersive X-ray spectroscopic (EDS) elemental mapping further clarifies the spatial distribution of Zn, Co, O, and the dopant metals (Ni/Fe). Post-doping, localized enrichment of Zn and O leads to the formation of discrete crystallites that form coherent, atomically sharp interfaces with the ZnCo2O4 matrix. These atomically abrupt hetero-interfaces generate abundant interfacial polarization centers, which are expected to significantly enhance EM wave attenuation[27].
Figure 2. SEM, TEM, HRTEM and HAADF images of (A, E, I and M) ZnCo2O4, (B, F, J and N) Zn1-xCo2NixO4, (C, G, K and O) ZnCo2-yFeyO4 and (D, H, L and P) Zn1-xCo2-yNixFeyO4. SEM: Scanning electron microscopy; TEM: transmission electron microscopy; HRTEM: high-resolution TEM; HAADF: high-angle annular dark field.
To achieve optimal crystallinity while suppressing excessive grain growth, an annealing temperature of
Figure 3. Characterization of ZnCo2O4, Zn1-xCo2NixO4, ZnCo2-yFeyO4 and Zn1-xCo2-yNixFeyO4. (A) Thermogravimetric analysis (TGA) of ZnCo-RDC, Zn-RDC, and Co-RDC; (B) X-ray diffraction (XRD) patterns; (C) Raman spectra; (D) Co 2p X-ray photoelectron spectroscopy (XPS) spectra; (E) Fe 2p XPS spectra; (F) Zn 2p XPS spectra; (G) Ni 2p XPS spectra; (H) N2 adsorption-desorption isotherms; (I) Pore-size distribution. RDC: Rhombic dodecahedral cage.
Based on the transmission line theory, representative samples were selected for this study, with their RL performance evaluated under a constant filling ratio of 30 wt.% (detailed theoretical underpinnings are available in the Supplementary Materials). Experimental data derived from these measurements are presented separately in Figure 4 and Supplementary Figure 14. Compared with the oxides formed by the pyrolysis of solid ZIFs, hollow ZnCo2O4 [Figure 4A and B] exhibits both a moderate RL magnitude and a narrow EAB. However, the deliberate introduction of hierarchical porosity combined with ionic doping engineering generates a multitude of heterogeneous interfaces and lattice defects, thereby significantly enhancing EM wave attenuation[38]. For the Fe3+-doped system ZnCo2-yFeyO4 [Figure 4C and D], the RLmin reaches -38.7 dB, while the bandwidth corresponding to RL < -10 dB extends to 12.18 GHz. This confirms that Fe3+ incorporation effectively broadens the effective absorption window. In contrast, substitution with Ni2+ in Zn1-xCo2NixO4 [Figure 4E and F] drives the RLmin to -48.8 dB and yields an EAB of 9.71 GHz, demonstrating that Ni2+ doping is particularly effective in reducing the RLmin. Notably, co-doping with both metal ions in Zn1-xCo2-yNixFeyO4 [Figure 4G and H] achieves a RLmin of -57.6 dB and an EAB of 10.27 GHz, simultaneously leveraging the advantages of each individual dopant. The thickness-dependent absorption performance of all four materials is visualized in the histograms of Figure 4I-L, facilitating an intuitive comparison. Progressive doping increases the structural complexity of the crystal lattice, and the dual-ion-doped composite successfully balances the ultralow RLmin characteristic of Ni2+ incorporation with the broad EAB associated with Fe3+ substitution[39]. Collectively, these findings demonstrate that the strategic integration of hierarchical porosity and judicious metal-ion doping represents a powerful approach to significantly enhancing EM wave absorption.
Figure 4. RL values and effective absorption bandwidths of (A, B and I) ZnCo2O4, (C, D and J) ZnCo2-yFeyO4, (E, F and K) Zn1-xCo2NixO4 and (G, H and L) Zn1-xCo2-yNixFeyO4. RL: Reflection loss; EAB: effective absorption bandwidth.
To experimentally validate the superiority of hollow architectures in enhancing EM absorption, the EM power-loss density of both solid and hollow configurations was numerically assessed using the finite-integration technique, with the results illustrated in Figure 5A. Compared to their solid counterparts, the hollow structures demonstrate a 195% enhancement in the spatially averaged electric field magnitude, accompanied by a striking 20.1% increase in the corresponding EM power dissipation. This substantial improvement can be attributed to the unique morphological features of the hollow architectures: the internal cavity enhances the interaction between the EM waves and the material’s surface[40]. Additionally, the increased specific surface area of hollow structures provides more interfaces for interfacial polarization, thereby amplifying dielectric loss mechanisms[41]. These findings directly confirm that hollow architectures play a pivotal role in boosting EM wave attenuation, further supporting the design rationale of integrating structural engineering with compositional regulation for high-performance absorbers. The frequency-dependent real (ε′) and imaginary (ε″) components of the complex permittivity - along with the real (μ′) and imaginary (μ″) components of the complex permeability for the four specimens - are presented in Figure 5B-E. Upon doping, ε′ undergoes a significant upshift, which can be attributed to intensified ionic polarization and the proliferation of dipoles[42], collectively enhancing the overall polarization capacity. Among all compositions, the dual-ion-doped Zn1-xCo2-yNixFeyO4 exhibits the highest average ε′, indicating its superior dielectric loss capability. Across the entire measured frequency band, ε′ of all samples shows a general decreasing trend[43]. Meanwhile, ε″ displays multiple resonance peaks arising from frequency dispersion and the activation of diverse polarization-relaxation mechanisms. Cole-Cole diagrams for the four materials are depicted in Supplementary Figure 15. The curves consist almost entirely of consecutive semicircles, confirming the coexistence of multiple polarization processes with distinct relaxation times[44]. Specifically, the heterointerface between ZnO and ZnCo2O4 induces a space-charge region due to carrier-concentration mismatch; this interfacial polarization relaxation, combined with bulk oxygen-vacancy polarization within ZnO, gives rise to the observed series of semicircles[45]. Furthermore, the progressive incorporation of metallic cations leads to a monotonic increase in both μ′ and μ″, indicating that ionic doping effectively enhances magnetic permeability and, consequently, improves overall microwave absorption performance. The overall dielectric and magnetic loss capabilities of the materials can be quantitatively evaluated using the dielectric loss tangent (tan δε = ε″/ε′)[46] and the magnetic loss tangent (tan δμ = μ″/μ′), respectively. As illustrated in Figure 5F, both Zn1-xCo2-yNixFeyO4 and ZnCo2-yFeyO4 exhibit significantly higher tan δε values compared to pristine ZnCo2O4 or Zn1-xCo2NixO4. This observation confirms that the introduction of Fe3+ into the original spinel framework substantially enhances the dielectric loss capacity[47]. Regarding net magnetic loss, the trend aligns with that observed for μ′ and μ″: upon co-substitution of Co2+ and Fe3+, the magnetic loss tangent increases markedly [Figure 5G]. Subsequently, the eddy current loss curve presented in Supplementary Figure 16 indicates that the magnetic loss mechanism arises from the synergistic superposition of ferromagnetic resonance and eddy current dissipation[48]. Magnetic hysteresis measurements [Supplementary Figure 17] reveal that the saturation magnetization (Ms) of ZnCo2O4 and Zn1-xCo2NixO4 is only 0.18 and 0.26 emu·g-1, respectively - significantly lower than that of ZnCo2-yFeyO4 (5.5 emu·g-1) and Zn1-xCo2-yNixFeyO4 (7.71 emu·g-1). The corresponding coercive fields (Hc) are 6.35, 61.62, 6.11, and 151.17 Oe, respectively. The pronounced enhancements in hysteresis loss induced by the incorporation of Fe3+ and Ni2+ further confirm that Zn1-xCo2-yNixFeyO4 exhibits the largest magnetic loss tangent among all compositions[49]. Impedance matching represents another critical determinant of microwave absorption performance. The degree to which the magnitude of the normalized input impedance, |Zin/Z0|, approaches unity serves as a key indicator of optimal impedance matching between the absorber and free space[50]. Derived from the relative permittivity and permeability spectra, the |Zin/Z0| curve of the dual-ion-doped composite Zn1-xCo2-yNixFeyO4 closely approximates within the frequency band that overlaps with the RL < -10 dB region [Supplementary Figure 18], indicating efficient energy coupling between the material and incident EM waves. In contrast, the Fe-only-doped ZnCo2-yFeyO4 exhibits an impedance profile that deviates significantly from the ideal value, resulting in a pronounced mismatch[51]. Consequently, despite its inherently stronger EM dissipation capacity, ZnCo2-yFeyO4 demonstrates inferior absorption performance compared to Zn1-xCo2-yNixFeyO4 due to inefficient wave coupling. The incorporation of bimetallic ions induces a significant number of lattice defects in ZnCo2O4, while simultaneously promoting the precipitation of zinc oxide particles. This results in the formation of abundant heterogeneous interfaces on the material surface, thereby enhancing EM wave absorption[52]. Furthermore, the material’s unique hollow structure improves impedance matching and facilitates the penetration of EM waves, contributing to their efficient attenuation.
Figure 5. Electromagnetic absorption performance of ZnCo2O4, Zn1-xCo2NixO4, ZnCo2-yFeyO4 and Zn1-xCo2-yNixFeyO4. (A) Simulated electromagnetic power loss density; (B and C) Real (ε′) and imaginary (ε″) parts of the relative permittivity; (D and E) Real (μ′) and imaginary (μ″) parts of the relative permeability; (F and G) Dielectric and magnetic loss tangents; (H and I) Radar cross-section (RCS) values; (J) Comparison of reflection loss (RL) and effective absorption bandwidth (EAB) of Zn1-xCo2-yNixFeyO4 with previously reported absorbers[54-62]. EM: Electromagnetic.
To further quantify the far-field performance of the four EM wave-absorbing materials, full-wave radar cross-section (RCS) simulations were performed using ANSYS HFSS (High Frequency Structure Simulator). In these simulations, each material was applied as a coating on a perfect electric conductor (PEC) slab. A
Figure 6. (A-D) Smith charts of ZnCo2O4, Zn1-xCo2NixO4, ZnCo2-yFeyO4 and Zn1-xCo2-yNixFeyO4; (E) Attenuation constant (α) and (F) RLmin of the four absorbers; (G) Schematic illustration of the electromagnetic wave absorption mechanism of Zn1-xCo2-yNixFeyO4. Panels (A-F) were plotted using Origin 2023. RLmin: Minimum reflection loss.
The Smith charts [Figure 6A-D] are used to assess the impedance-matching characteristics of the materials, where data points closer to the chart center indicate better impedance matching. Notably, Zn1-xCo2-yNixFeyO4 shows a higher density of points near the center, demonstrating that the dual-ion-doped spinel structure exhibits superior impedance-matching performance[63]. To quantitatively assess the combined contributions of dielectric and magnetic losses to electromagnetic energy attenuation, the attenuation constant (α) was further evaluated[64]. Benefiting from its strong dielectric loss capability together with enhanced magnetic loss, Zn1-xCo2-yNixFeyO4 exhibits the highest α value over the entire measured frequency range [Figure 6E]. This elevated attenuation constant directly accounts for its superior microwave absorption performance, confirming that the synergistic interplay between optimized impedance matching and efficient energy dissipation is essential for high-performance EM wave absorbers [Figure 6F and G].
CONCLUSIONS
In this work, we adopted a synergistic strategy combining the self-sacrificing template method and tannic acid-mediated multi-metal ion doping to synthesize hollow dodecahedral nanocages of Zn1-xCo2-yNixFeyO4. The deliberate introduction of hetero-metal ions was found to induce lattice distortion and the exsolution of a secondary ZnO phase, thereby creating a high density of heterogeneous interfaces that significantly amplify interfacial polarization. Furthermore, the hollow architecture was strategically integrated to optimize impedance matching and reduce the effective density of the composite, ensuring superior attenuation performance. This integrated structural and compositional modulation paradigm is expected to facilitate the development of high-performance, lightweight microwave absorbers.
DECLARATIONS
Acknowledgments
The authors extend their gratitude to Ms. Zhang Yuyao (from Scientific Compass www.shiyanjia.com) for providing invaluable assistance with the BET analysis.
Authors’ contributions
Writing-original draft preparation: Ding, L.; He, Z.
Writing-review and editing: Ding, L.; Zhang, R.; Liu, S.
Investigation: Geng, W.; Liu, P.
Supervision: Geng, W.; Liu, P.
Resources: Ding, L.; He, Z.; Zhang, R.; Liu, S.
Conceptualization: Liu, P.
Project administration: Liu, P.
Availability of data and materials
The data that support the findings of this study are available from the corresponding author upon reasonable request.
Financial support and sponsorship
This work was financially supported by the National Natural Science Foundation of China (52373271, 224751750) and Key Research and Development Project of Shaanxi Province (2025CY-YBXM-150).
Conflicts of interest
All authors declared that there are no conflicts of interest.
Ethical approval and consent to participate
Not applicable.
Consent for publication
Not applicable.
Copyright
© The Author(s) 2026.
Supplementary Materials
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