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Interface-modulated deformability of liquid metal bridge

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Microstructures 2025;5:[Accepted].
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Abstract

Bridging liquid metal (LM) droplets embedded in composite matrices, such as elastomer polymers, are crucial for maintaining high conductivity and mechanical stretchability in flexible electronics. However, the deformability of these LM bridges under strain remains poorly understood. Here, we combine in situ transmission electron microscopy experiments with theoretical modelling to investigate interface modulation effects on LM bridge deformability. We find that strong interfacial wettability between LM nanodroplets and the solid substrate enhances stretchability, while the surface oxide layer of LM nanodroplets plays a more complex role. A thin oxide layer promotes symmetric liquid bridge formation, whereas a slight increase in thickness induces super-stretched liquid bridges. However, excessive oxide growth suppresses deformability by reducing LM liquidity. Accordingly, a strategy for controlling the deformation was developed by modulating the thickness of oxides through the regulation of stretching duration time. This study reveals the kinetics of interface-driven liquid bridge deformation, providing fundamental insights for the precise engineering of stretchable LM-based conductors in next-generation flexible electronics.

Keywords

Liquid metal, liquid bridge, wettability, viscoelasticity, deformability

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Shu L, Cheng N, Ding Z, Man X, Du Y, Yu H, Ren L, Ge B. Interface-modulated deformability of liquid metal bridge. Microstructures 2025;5:[Accept]. http://dx.doi.org/10.20517/microstructures.2025.61

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© The Author(s) 2025. Open Access This article is licensed under a Creative Commons Attribution 4.0 International License (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, sharing, adaptation, distribution and reproduction in any medium or format, for any purpose, even commercially, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.
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ISSN 2770-2995 (Online)

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